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Powder Metallurgy: Technologies and Global Markets

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SOURCE Reportlinker

NEW YORK, June 10, 2014 /PRNewswire/ -- Reportlinker.com announces that a new market research report is available in its catalogue:

Powder Metallurgy: Technologies and Global Markets

http://www.reportlinker.com/p0298001/Powder-Metallurgy-Technologies-and-Global-Markets.html

Use this report to:

- Learn about the current status of the global powder metallurgy market and to assess its growth potential during the period from 2013 to 2019.
- Identify major manufacturers of powder metal and other related materials, such as ceramics and nanopowders, special alloys and metal matrix composites.
- Analyze the different types of metal powders and their consumption in different applications.
- Examine industry standards, government and industry support, and other key factors related to the success of powder metallurgy.

Highlights

- BCC Research projects that the value of global powder shipments is expected to approach $7.4 billion in 2014 from nearly $6.9 billion in 2013 to reach nearly $10.6 billion in 2019, a compound annual growth rate (CAGR) of 7.5% for the period of 2014 to 2019.
- The value of global shipments of powder metal-based parts and components are expected to grow from almost $14.4 billion in 2013 to nearly $15.4 billion in 2014 and approximately $22.0 billion in 2019, registering a CAGR of 7.3% for the period of 2014-2019.
- Iron and steel powders, as well as parts made from them, are expected to grow at a 3.5% CAGR in volume terms over the period of 2014-2019.

INTRODUCTION

STUDY GOAL AND OBJECTIVES

This report, an update of an earlier BCC Research report, has the goal of providing the most up-to-date information on the current status of the global powder metallurgy
market and to assess its growth potential during the period from 2013 to 2019. The different types of metal powders and their consumption in different applications are of
particular interest.

REASONS FOR DOING THE STUDY

Powder metallurgy (PM) has been a steady industry over the past several decades, growing from the 1980s. Much of its growth derived from metal powder-based parts
used to replace castings, forgings and machined parts. The industry has consistently demonstrated that it could meet the demand of manufacturers at a lower cost than
other technologies. PM technology is still evolving, and the industry has adopted particulates (i.e., powders and materials not made solely of metals). Products are changing, too, and PM can be adapted or modified to meet their demands. BCC Research last examined this market in October 2012, and thus considers this an appropriate time to analyze recent developments.

SCOPE OF REPORT

This report analyzes the PM industry on a global basis, including manufacturing capability and consumption by regional markets. It also examines industry standards,
government and industry support, and other key factors related to the success of powder metallurgy. Market drivers within the industry are identified. The quantity and value of various powders and parts shipments are projected from 2013 to 2014, and then over a five-year period from 2014 to 2019. Technological issues and trends are projected and other influential factors are discussed. The report identifies major manufacturers of powder metal and other related materials, such as ceramics and nanopowders, special alloys and metal matrix composites. It also includes companies that make parts and components for automotive products, industrial and tolling equipment, recreation and hobby items, appliances, business machines and other products.

METHODOLOGY

Both primary and secondary research methodologies were used in the preparation of this study. BCC Research presents an analysis of the volume shipped in 2013 for each
major segment of the PM industry. The estimated value of shipments is based on the price that the manufacturers paid in non-depreciated U.S. dollars. Based on its analysis of PM properties, advantages, demand factors, competition and other information, BCC Research projects the potential growth in volume of each segment and forecasts price trends for 2014 and 2019 as the basis for estimating the value of shipments for these same time periods.

INFORMATION SOURCES

BCC Research has interviewed approximately 125 companies to obtain data for this study. Among the persons interviewed were chemists, process equipment specialists,
marketing executives, operations personnel and users of various powder metal parts. Participants included representatives of the automotive industry, tooling companies
and industrial buyers. Additional data were obtained from government publications, trade associations, industry and financial sources, and an exhaustive review of
technical literature.

TABLE OF CONTENTS

CHAPTER 1 INTRODUCTION 2
STUDY GOAL AND OBJECTIVES 2
REASONS FOR DOING THE STUDY 2
SCOPE OF REPORT 2
METHODOLOGY 3
INFORMATION SOURCES 3
ANALYST'S CREDENTIALS 3
RELATED BCC RESEARCH REPORTS 3
BCC RESEARCH WEBSITE 4
DISCLAIMER 4

CHAPTER 2 SUMMARY 6
SUMMARY TABLE GLOBAL POWDER METALLURGY PARTS AND POWDER SHIPMENTS,
THROUGH 2019 (MILLION POUNDS/$ MILLIONS) 6
SUMMARY FIGURE GLOBAL POWDER METALLURGY PARTS AND POWDERS
SHIPMENTS, 2013-2019 ($ MILLIONS) 7

CHAPTER 3 OVERVIEW 9
HISTORY 9
RECENT POWDER METALLURGY INDUSTRY ACTIVITY 10
POWDER METALLURGY PROCESS 10
TABLE 1 OVERVIEW OF THE POWDER METALLURGY PROCESS 10
MAKING METAL POWDERS 11
TABLE 2 BASIC POWDER MANUFACTURING PROCESSES 11
PARTICULATE MATERIALS 11
POWDER METALLURGY APPLICATIONS 12
TABLE 3 END PRODUCTS THAT USE POWDER METALLURGY PARTS 12
CHAPTER 4 INDUSTRY STRUCTURE 14
INDUSTRY STRUCTURE 14
TABLE 4 GLOBAL POWDER METALLURGY INDUSTRY STRUCTURE, 2013 15
KEY COMPANIES IN THE POWDER METALLURGY INDUSTRY 15
TABLE 5 KEY COMPANIES IN THE GLOBAL POWDER METALLURGY INDUSTRY 15
CHARACTERISTICS OF THE 2013 POWDER METALLURGY INDUSTRY 18
POWDER METALLURGY MANUFACTURING BY REGION 19
TABLE 6 GLOBAL SHARE OF POWDER METALLURGY MANUFACTURING BY REGION,
2013-2019 (%) 20
FIGURE 1 GLOBAL SHARE OF POWDER METALLURGY MANUFACTURING BY REGION,
2013-2019 (%) 20
CONSUMPTION OF POWDER METALLURGY PRODUCTS BY REGION 21
TABLE 7 POWDER METALLURGY CONSUMPTION BY REGION, 2013-2019 (%) 21
FIGURE 2 POWDER METALLURGY CONSUMPTION BY REGION, 2013-2019` (%) 21
MARKET LEADERS 22
LEADING PARTS AND COMPONENT FABRICATORS 22
FIGURE 3 LEADING POWDER METALLURGY COMPONENT MANUFACTURERS, 2013
(%) 22
LEADING METAL POWDER PRODUCERS 23
FIGURE 4 LEADING POWDER METALLURGY POWDER MANUFACTURERS, 2013 (%) 23

COMPANY PROFILES 24
ACUPOWDER INTERNATIONAL 24
ADVANCED MATERIALS TECHNOLOGIES PTE LTD. 24
ADVANCED METALWORKING PRACTICES 25
ALPHA SINTERED METAL INC. 26
BASF 26
BORGWARNER INC. 27
CAPSTAN 28
CARPENTER TECHNOLOGY CORP. 29
CHICAGO POWDER METAL PRODUCTS 30
DORST TECHNOLOGIES 31
FEDERAL-MOGUL CORP. 31
FUKUDA METAL FOIL AND POWDER CO. LTD. 32
GKN SINTER METALS 33
H.C. STARCK 34
HITACHI POWDERED METALS CO. LTD. 34
HOEGANAES CORP. 35
HOGANAS AB 36
KENNAMETAL INC. 37
METAL POWDER PRODUCTS COMPANY 37
MIBA AG 38
NIPPON KAGAKU YAKIN COMPANY LTD. 39
NIPPON PISTON RING CO. LTD. 39
OBE GMBH 40
RAINBOW MING INDUSTRIAL CO. 41
STACKPOLE LIMITED 41
CHAPTER 5 TECHNOLOGY 44
CONVENTIONAL POWDER METALLURGY 44
TABLE 8 POWDER METALLURGY PROCESS 45
POWDER MIXING 46
COMPACTING 46
Single-Action Pressing 47
Multiaction Pressing 47
Double-Die Pressing 47
TABLE 9 PARTS BY COMPLEXITY, THICKNESS AND PRESSING 47
SINTERING 48
TABLE 10 CONTINUOUS-SINTERING FURNACES BY TYPE 48
Sinter Hardening 49
FULLY DENSE PROCESSING 49
HOT ISOSTATIC PRESSING 49
TABLE 11 BASIC HOT ISOSTATIC PRESSING PROCESS 50
COLD ISOSTATIC PRESSING 50
TABLE 12 BASIC COLD ISOSTATIC PRESSING PROCESS 51
ROLL COMPACTION 51
HOT EXTRUSION 51
METAL-INJECTION MOLDING 52
TABLE 13 BASIC METAL INJECTION MOLDING PROCESS 52
Powder-Injection Molding 53
HIGH-DENSITY PROCESSING OF FERROUS METAL PARTS 53
IMPACT OF RAW MATERIALS 53
DIE WALL LUBRICATION 54
HIGH-TEMPERATURE SINTERING 54
WARM COMPACTION 54
TABLE 14 WARM COMPACTING PROCESS 54
POWDER FORGING 55
SECONDARY OPERATIONS 56
TABLE 15 SECONDARY OPERATIONS 56
COINING AND SIZING 57
IMPREGNATION 57
INFILTRATION 57
HEAT TREATING 58
MACHINING 58
FINISHING 58
METAL POWDER PRODUCTION AND PROCESSING 58
FERROUS-POWDER PRODUCTION 59
Atomization 59
TABLE 16 WATER AND GAS ATOMIZATION PROCESS COMPARISONS 59
Reduction of Oxides 60
Electrolytic Deposition 60
OTHER POWDER PROCESSING OPERATIONS 60
Diffusion Bonding 60
Segregation-Free Processing 60
NONFERROUS POWDER PRODUCTION 61
Aluminum-Based Powders 61
Air or Inert Gas Atomization 61
Ball Milling 61
Copper-Based Powders 61
Oxide Reduction 61
Water or Air Atomization 61
Nickel-Based Powders 62
Hydrometallurgical Processing 62
Gas Atomization 62
Plasma-Rotating Electrode Process 62
Titanium-Based Powders 62
Kroll Process 62
Plasma Quench Processing 62
Refractory Metal Powders 63
RECENT DEVELOPMENTS 63
EXPANDING THE DEFINITION OF POWDER METALLURGY MATERIALS 63
TABLE 17 PARTICULATE MATERIALS 63
IMPACT OF PARTICULATES ON INDUSTRY EXPANSION 64
Materials Mix 64
Benefits to the Industry 64
TABLE 18 BENEFITS OF ADDED MATERIALS TO THE POWDER METALLURGY
INDUSTRY 64
Make or Outsource Materials 65
Component Manufacture Modifications 65
ADVANCES IN MATERIALS AND PRODUCTION TECHNOLOGY 66
Other Injection-Molding Processes 66
ADVANCED CERAMIC POWDERS 66
Powder Types 67
TABLE 19 COMMONLY USED ADVANCED CERAMIC MATERIALS 67
Powder-Synthesis Techniques 67
NANO-CERAMIC POWDERS 68
Nanocomposite Ceramic Powder 68
Nanoceramic Applications 68
TABLE 20 COMMERCIAL APPLICATIONS FOR CERAMIC NANOPOWDERS 69
CONCLUSION 69
PATENT ANALYSIS 69
PATENTS BY SUBJECT MATTER 70
TABLE 21 PATENTS BY AREA OF POWDER METALLURGY TECHNOLOGY,
2008-MARCH 2014 (NO./%) 70
PATENTS BY REGION 71
TABLE 22 POWDER METALLURGY PATENTS BY REGION, 2008--MARCH 2014 (NO/%) 71
PATENTS BY COMPANIES 72
TABLE 23 COMPANIES WITH TWO OR MORE PATENTS, 2008-MARCH 2014 (NO/%) 72
SAMPLE ABSTRACTS 73
Method of Using a Feedstock Composition for Powder Metallurgy 73
Powder Metallurgical Compositions Containing Organometallic
Lubricants 73
Powder Metallurgy Sputtering Targets and Their Production Methods 74
Making Sinter-Forged, High-Strength Aluminum Parts 74
Method for Making a Forged, Carburized Powder-Metal Part 74
Making a Turbine Blisk 74
Composite Cutting Inserts and Methods of Making the Same 75
CHAPTER 6 COMPETITIVE ENVIRONMENT 77
ECONOMIC TRENDS 77
FIGURE 5 ANNUAL GROWTH RATE OF GLOBAL GROSS DOMESTIC PRODUCT,
2012-2019 (CAGR%) 78
MOTOR VEHICLE PRODUCTION 78
TABLE 24 GLOBAL MOTOR VEHICLE PRODUCTION, THROUGH 2019 (MILLION UNITS) 79
INDUSTRY AND TRADE SUPPORT 79
NORTH AMERICA 79
Metal Powder Industries Federation 79
TABLE 25 TRADE ASSOCIATIONS IN THE METAL POWDER INDUSTRIES FEDERATION 80
Pennsylvania State University Center for Innovative Sintered
Products 80
TABLE 26 PENNSYLVANIA STATE UNIVERSITY CENTER FOR INNOVATIVE SINTERED
PRODUCTS COLLABORATING UNIVERSITIES 81
EUROPE 81
European Powder Metallurgy Association 81
TABLE 27 EUROPEAN POWDER METALLURGY ASSOCIATION'S KEY GOALS 82
ASIA-PACIFIC 82
Japan Powder Metallurgy Association 82
Powder Metallurgy Association of India 83
TABLE 28 POWDER METALLURGY ASSOCIATION OF INDIA'S MAJOR OBJECTIVES 83
OTHER REGIONS 84
STANDARDS DEVELOPMENT 84
TEST METHODS 84
POWDER-PRESS SAFETY STANDARDS 84
OTHER STANDARDS 85
CHAPTER 7 POWDER METALLURGY MATERIALS AND PARTS MARKETS 87
FERROUS POWDER METALS AND PARTS 87
FERROUS METAL-POWDER CHARACTERISTICS AND PROPERTIES 87
Metal-Powder Properties 87
Particle Size and Distribution 87
TABLE 29 STANDARD U.S. SIEVE SIZES (MICRONS/INCHES) 87
Apparent or Tap Density 88
Flow Rate 88
TABLE 30 SAMPLE PHYSICAL CHARACTERISTICS OF COMMERCIAL IRON-BASED
POWDERS 89
Ferrous-Powder Types 89
TABLE 31 SAMPLE COMPOSITION OF SINTERED AUTOMOTIVE STEEL STRUCTURAL
COMPONENT MATERIALS 89
FERROUS POWDER METALLURGY APPLICATIONS 90
Automotive Applications 90
TABLE 32 REPRESENTATIVE AUTOMOTIVE APPLICATIONS FOR POWDER
METALLURGY PARTS 90
Ferrous Structural Automotive Parts 91
Engine Connecting Rods 91
Engine Main-Bearing Caps 91
Camshaft Lobes 92
Exhaust-System Flanges 92
Bearings, Gears and Sprockets 93
Transmission Components 93
Torque Converter Turbine Hubs 94
Valve Guides and Valve Seat Inserts 94
Steering Systems 95
Braking Systems 95
Ferrous Self-Lubricating Bearings 95
Ferrous Magnetic Parts 95
Ferrous Friction Materials 96
Advantages of Powder Metallurgies in Automotive Applications 96
TABLE 33 ADVANTAGES OF POWDER METALLURGIES IN AUTOMOTIVE
APPLICATIONS 97
Non-Automotive Applications of Ferrous-Powder Metallurgies 97
MARKET ANALYSIS 98
Iron and Steel Powders 98
TABLE 34 GLOBAL SHIPMENTS OF IRON AND STEEL POWDERS AND PARTS,
THROUGH 2019 (MILLION POUNDS/$ MILLIONS) 98
FIGURE 6 GLOBAL IRON AND STEEL POWDERS AND PARTS SHIPMENTS, 2013–2019
($ MILLIONS) 98
Volume Projections 99
TABLE 35 GLOBAL SHIPMENT TRENDS FOR MOTOR VEHICLES AND IRON AND
STEEL POWDERS, 2007-2013 (MILLION VEHICLES/ TONS) 99
Price Considerations 100
STAINLESS-STEEL POWDERS 100
Characteristics and Properties 101
Applications 101
TABLE 36 MAJOR APPLICATIONS FOR STAINLESS-STEEL POWDERS 101
Market Analysis 101
TABLE 37 GLOBAL SHIPMENTS OF STAINLESS-STEEL POWDERS AND PARTS,
THROUGH 2019 (MILLION POUNDS/$ MILLIONS) 102
FIGURE 7 GLOBAL SHIPMENTS OF STAINLESS-STEEL POWDERS AND PARTS,
2013-2019 ($ MILLIONS) 102
ALUMINUM POWDERS AND PARTS 103
ALUMINUM POWDER AND PARTS PROPERTIES 103
Advantages of Aluminum Powder Metallurgy 103
TABLE 38 ADVANTAGES OF ALUMINUM POWDER METALLURGY 103
Search for Weight Reduction 104
Density: A Positive Factor 104
ALUMINUM POWDER APPLICATIONS 104
Automotive Applications 104
Cam-Shaft Bearing Caps 105
Aerospace Applications 105
Metal Matrix Composites 105
TABLE 39 METAL MATRIX COMPOSITE MANUFACTURING METHODS 106
Thermal Management Applications 106
Other Applications 106
ALUMINUM POWDER AND PARTS MARKET ASSESSMENT 107
TABLE 40 GLOBAL SHIPMENTS OF ALUMINUM POWDER AND PARTS, THROUGH
2019 (MILLION POUNDS/$ MILLIONS) 107
FIGURE 8 GLOBAL SHIPMENTS OF ALUMINUM POWDERS AND PARTS, 2013-2019 ($
MILLIONS) 107
Volume Projections 108
Price Considerations 108
COPPER POWDERS AND COPPER-BASED PARTS 109
COPPER POWDER PROPERTIES 109
TABLE 41 PRIMARY ADVANTAGES OF COPPER POWDER 109
Hybrid Vehicles 110
Bronze Bearings, Filters and Related Parts 110
High-Conductivity Structural Parts 110
Other Copper Powder Metallurgy Applications 111
Friction Materials 111
COPPER POWDER AND PARTS MARKET ASSESSMENT 111
AVM007L - Powder Metallurgy: Technologies and Global Markets
Copyright © BCC Research, Wellesley MA USA, Website: www.bccresearch.com
TOPIC PAGE NO.
TABLE 42 GLOBAL COPPER POWDER AND PARTS SHIPMENTS, THROUGH 2019
(MILLION POUNDS/$ MILLION) 112
FIGURE 9 GLOBAL COPPER POWDERS AND PARTS SHIPMENTS, 2013-2019 ($
MILLIONS) 112
Volume Projections 112
Price Considerations 113
NICKEL-BASED POWDERS AND PARTS 113
NICKEL-POWDER PROPERTIES 113
TABLE 43 NICKEL-POWDER PROPERTIES 113
NICKEL-POWDER APPLICATIONS 114
TABLE 44 NICKEL-POWDER APPLICATIONS BY POWDER TYPE 114
NICKEL POWDER AND PARTS MARKET ASSESSMENT 115
TABLE 45 GLOBAL NICKEL POWDER AND PART SHIPMENTS, THROUGH 2019
(MILLION POUNDS/$ MILLIONS) 115
FIGURE 10 GLOBAL NICKEL POWDER AND PART SHIPMENTS, 2013-2019 ($
MILLIONS) 115
Volume Projections 116
Price Considerations 116
MARKETS FOR TUNGSTEN AND MOLYBDENUM POWDERS AND ALLOY PM PARTS 117
PROPERTIES 117
Tungsten 117
Molybdenum 117
APPLICATIONS 117
Tungsten 117
Molybdenum 118
TUNGSTEN AND MOLYBDENUM POWDER AND PARTS MARKET
ASSESSMENT 118
TABLE 46 GLOBAL TUNGSTEN AND MOLYBDENUM-POWDER AND PARTS
SHIPMENTS, THROUGH 2019 (MILLION POUNDS/$ MILLIONS) 119
FIGURE 11 GLOBAL TUNGSTEN AND MOLYBDENUM POWDER AND PARTS
SHIPMENTS, 2013-2019 ($ MILLIONS) 119
Volume Projections 120
Price Considerations 120
TIN POWDERS AND TIN-BASE PARTS 121
PROPERTIES 121
APPLICATIONS 121
TABLE 47 MAJOR TIN POWDER APPLICATIONS 121
TIN POWDER AND PARTS MARKET ASSESSMENT 122
TABLE 48 GLOBAL TIN POWDER AND PARTS SHIPMENTS, THROUGH 2019 (MILLION
POUNDS/$ MILLIONS) 122
FIGURE 12 GLOBAL SHIPMENTS OF TIN POWDERS AND PARTS, 2013-2019 ($
MILLIONS) 122
Volume Projections 123
Price Considerations 123
PARTICULATES AND OTHER ADVANCED MATERIALS 124
PROPERTIES 124
Special Alloy Materials 124
TABLE 49 ALLOYS WITH HIGH-CARBON CONTENT (%) 124
Ceramic Powders 125
AVM007L - Powder Metallurgy: Technologies and Global Markets
Copyright © BCC Research, Wellesley MA USA, Website: www.bccresearch.com
TOPIC PAGE NO.
Nanoceramic Powders 125
TABLE 50 METHODS FOR MAKING NANOPOWDERS 125
APPLICATIONS 126
TABLE 51 PARTICULATE AND OTHER ADVANCED-MATERIAL APPLICATIONS 127
PARTICULATE AND OTHER ADVANCED-MATERIAL MARKET ASSESSMENT 127
TABLE 52 GLOBAL PARTICULATE AND OTHER ADVANCED POWDER AND PARTS
SHIPMENTS, THROUGH 2019 (MILLION POUNDS/$ MILLIONS) 128
FIGURE 13 GLOBAL PARTICULATE AND OTHER ADVANCED POWDER AND PARTS
SHIPMENTS, 2013-2019 ($ MILLIONS) 128
Volume Projections 128
FIGURE 14 PARTICULATES AND SPECIAL POWDERS MARKET SHARES, 2013 (%) 128
Pricing Considerations 129
GLOBAL POWDER AND PARTS GROWTH 130
POWDER METALLURGY MATERIALS 130
Volume 130
TABLE 53 GLOBAL POWDER METAL SHIPMENT VOLUME AND MARKET SHARE BY
MATERIAL TYPE, THROUGH 2019 (SHORT TONS/% MARKET SHARE) 130
FIGURE 15 GLOBAL SHIPMENT VOLUME OF POWDER MATERIALS BY MATERIAL
TYPE, 2013-2019 (SHORT TONS) 131
FIGURE 16 GLOBAL POWDER METAL SHIPMENTS BY MATERIAL TYPE, 2013-2019 (%) 131
Value 132
TABLE 54 GLOBAL POWDER METALLURGY MARKET BY MATERIAL TYPE, THROUGH
2019 ($ MILLIONS AND % MARKET SHARE) 132
FIGURE 17 GLOBAL POWDER METALLURGY SHIPMENTS BY MATERIAL TYPE,
2013-2019 ($ MILLIONS) 133
FIGURE 18 GLOBAL POWDER METALLURGY SHIPMENTS BY MATERIAL TYPE,
2013-2019 (%) 133
PARTS 134
Parts Shipments by Powder Metal Type 134
TABLE 55 GLOBAL POWDER METALLURGY PARTS SHIPMENTS, 2013-2019 (MILLION
POUNDS/$ MILLIONS) 134
Parts Shipments by End Use Type 135
TABLE 56 GLOBAL POWDER METALLURGY COMPONENT SHIPMENTS AND SHARE BY
MARKET TYPE, THROUGH 2019 ($ MILLIONS/% MARKET SHARE) 135
FIGURE 19 GLOBAL POWDER METALLURGY COMPONENT SHIPMENTS BY MARKET
TYPE, 2013-2019 ($ MILLIONS) 136
FIGURE 20 GLOBAL POWDER METALLURGY COMPONENT SHARE BY MARKET TYPE,
2013-2019 (%) 136

To order this report: Powder Metallurgy: Technologies and Global Markets
http://www.reportlinker.com/p0298001/Powder-Metallurgy-Technologies-and-Global-Markets.html

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